Project 3: Precision Component Supply for Hybrid Engine Assembly
Ensuring just-in-time delivery of critical hybrid powertrain components for a major automotive manufacturer.
The Challenge
A leading Israeli automotive plant required a continuous, zero-defect supply of specialized hybrid engine components—including electric motor stators and power control units—from a network of suppliers across South Korea and Japan. The primary obstacles were the components' sensitivity to vibration and moisture, stringent customs documentation for dual-use technology, and the need for a supply rhythm perfectly synchronized with a 72-hour assembly cycle.
Our Solution & Process
We designed a dedicated, temperature-controlled logistics lane with real-time monitoring. The process began with pre-clearance of technical documentation at origin. Components were packed in custom, anti-static crates with active humidity control. We utilized dedicated air freight consignments to a secured bonded warehouse at Ben Gurion Airport, where final Israeli standards certification was completed before the final 4-hour delivery window to the plant floor.
Key Process Milestones
- Supplier consolidation and pre-shipment inspection in Busan.
- Dedicated air cargo with climate-controlled ULDs (Unit Load Devices).
- Immediate transfer to our secured, bonded Customs warehouse.
- Final quality verification and release for just-in-time delivery.
Results & Impact
99.8%
On-Time Delivery Rate
0
In-Transit Damage Incidents
48h
Reduced Lead Time
The implemented supply chain became a model of reliability, enabling our client to maintain uninterrupted production of their flagship hybrid vehicle. The reduction in lead time and administrative overhead translated into significant annual cost savings for their procurement department.
Project Details
- Client
- Major Israeli Automotive Manufacturer
- Duration
- 18 Months (Ongoing)
- Scope
- End-to-End Logistics & Customs
- Components
- Hybrid Powertrain Parts
Project Gallery
Images from our secure handling and storage facilities.
